Professional ability Engineering ability
  • Engineering ability

    PRECISION GEAR AND GEAR MOLD DESIGN

    Plastic gear mold is different from the traditional plastic mold design, gear tooth thickness of the module of pressure Angle spiral Angle needs to be combined with the empirical data modification, and cannot be processed directly based on the shrinkage rate, Seitz in China, on the basis of platform to calculate the palstic gear mold cavity parameters, generate cavity profile, and applies in gear modification to improve the precision of gear profile.

    Our company has rich experience in optimization of displacement coefficient, distribution of meshing Angle, optimization of calculation of slip rate and check of coincidence degree, etc. The designed high-precision gear profile includes spur gear, helical gear, compound gear, worm gear and ring gear, etc., which can be directly used in wire cutting and discharge machining, improving the machining accuracy and efficiency of mold. At present, the precision of mass production straight gear can reach AGMA level 10.

  • Engineering ability

    Tooling Design

    Thickness analysis filling analysis fuse analysis warping analysis gear deformation analysis.

    Simulate the process of mold injection, predict the product deformation, shrinkage, lack of glue, trapped gas and other defects, to avoid the possible problems in mass production in advance.

    According to the injection molding process design and material scheme, using mold flow analysis to optimize the molding process parameters, to provide the overall solution.

    Design scheme comparison, improve the efficiency of mold testing, reduce the cost of mold testing, shorten the development cycle.

  • Engineering ability

    Conformal cooling technology

    Precision laser metal 3D printing accompanied by cooling waterways

    Cooling waterway is designed according to product structure

    Grasp of product thickness

    Prediction of mold temperature and resin temperature

    Prediction of die strength surface

    Prediction of necessary diameter of waterway prediction of necessary flow length

    Prediction of velocity streamline orientation of fluid

    Roughness residual stress of waterway inner wall

  • Precision gear box design
    Engineering ability

    Precision gear box design

    Can realize the automation of the involute planetary gear tooth shape parameter design drawing and 3 d modeling, etc For technical problems, such as the efficiency of the gearbox noise and life, seitz U.S. precision gear technology platform will be effective on planetary gear tooth interference check, meshing Angle of optimizing the allocation of modification coefficient, optimizing the calculation slip rate and coincidence degree and checking calculation.

    Full range of gear modeling

    Parallel shaft gear calculation

    Gear Stress Validation

    Transmission efficiency calculation

    Transmission quality analysis

  • reverse engineering
    Engineering ability

    reverse engineering

    It is an advanced method that can build virtual 3D models based on existing physical components through CAD, CAM and CAE software. Through this means, it can analyze the operation mode of products, component composition, estimate budget and identify potential infringement behaviors.

    Shorten the product design and development and mold manufacturing cycle, speed up the replacement of products

    Reduce the cost and risk of developing new products

    Accelerate product modeling design

    Suitable for single small batch parts manufacturing, especially mold manufacturing